OVERVIEW
A global water bottling manufacturer partnered with DASH Engineering to deploy embedded Automation & Controls Engineers across 50+ manufacturing sites, driving reliability, standardization, and continuous improvement at scale.
THE CHALLENGE
• Inconsistent automation performance across sites
• High levels of unplanned downtime and reactive maintenance
• Limited internal resources for advanced troubleshooting
• Lack of standardized processes and visibility into system health
• High levels of unplanned downtime and reactive maintenance
• Limited internal resources for advanced troubleshooting
• Lack of standardized processes and visibility into system health
THE SOLUTION
DASH Engineering provided embedded engineering support, including:
Delivery of structured training programs
Real-time system monitoring and performance analysis
Advanced troubleshooting and controls optimization
Preventive and corrective maintenance support
Training and upskilling of plant personnel
Monthly performance reporting and continuous improvement initiatives
THE IMPACT
The client successfully transitioned from a reactive maintenance model to a proactive, data-driven operation—improving system reliability, operational performance, and scalability across its global manufacturing network.
