Driving MES Transformation Across a Global Manufacturing Network

MES CONSULTING

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OVERVIEW

A global pet care manufacturer partnered with DASH Engineering to accelerate its MES digital transformation across a complex, multi-site production network.

The organization needed a clear strategy to align corporate digital initiatives with site-level execution while addressing inconsistent systems, data gaps, and varying levels of technical maturity.

THE CHALLENGE

The client sought to:
  • Establish clear, standardized functional business requirements for an MES solution that aligns with both site-level operations and corporate strategy
  • Identify technical gaps and opportunities across multiple manufacturing sites to support MES integration
  • Develop a strategic roadmap for deploying MES across selected facilities in a scalable and sustainable manner

THE SOLUTION

Our team provided end-to-end business relationship management and consulting services to guide the client through a full ERP transformation:
Strategic Roadmap Development
  • Delivered a phased MES implementation roadmap, prioritizing sites and initiatives based on business impact, technical readiness, and investment strategy.
Enterprise & Site Alignment
  • We facilitated cross-functional workshops across fifteen manufacturing sites and corporate teams to align business objectives, uncover operational challenges, and define a unified MES vision.
Requirements Definition
  • Partnered with stakeholders to develop a standardized, enterprise-level MES requirements framework—balancing corporate consistency with site-specific flexibility.
Technical Gap Assessment
  • Conducted a comprehensive evaluation of each site’s digital and infrastructure readiness, identifying critical gaps in systems, data, and networking required for MES integration.  

THE RESULTS

Scalable Digital Transformation

Delivered a roadmap designed to support long-term growth and continuous improvement 

Standardized MES Strategy

Established a clear, enterprise-wide foundation for MES deployment across all sites 

Improved Decision-Making

Enabled leadership with actionable insights into site readiness and investment priorities 

Reduced Implementation Risk

Identified and addressed key technical and operational gaps early in the process 

BUSINESS INTELLIGENCE / MANAGED
REQUIREMENTS / AUTOMATION LAYER / OT NETWORK / OEE / ERP TRANSFORMATION / WMS / QMS / CLOUD ARCHITECTURE / FOOD AND BEVERAGE / CONSUMER PACKAGED GOODS
MES SOLUTIONS / DATA INDUSTRIAL MANAGEMENT / HMI / SCADA SYSTEMS / AUTOMATION AND CONTROLS / ENTERPRISE APPLICATION INTEGRATION / BUSINESS INTELLIGENCE
BUSINESS INTELLIGENCE / MANAGED SERVICES / EMBEDDED ENGINEERING / BUSINESS REPRESENTATIVE / SMART MANUFACTURING CONSULTING / INFRASTRUCTURE / FUNCTIONAL REQUIREMENTS

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